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CUSTOMERS PROFILE
customers
Profile
- Aero and Marine GT – Gas Turbine Research Establishment
- Aerospace – Hindustan Aeronautics Limited
- Machine Tool – ACE manufacturing Systems (makino)
- Power Generation – Triveni Turbines
- Machine Tool – Ace Designers Ltd
- Machine Tool – BIESSE Manufacturing
- Power generation – Elliott Ebara
ENGINEERING AND MANUFACTURING CAPABILITIES
Why choose us
Manufacturing capabilities-includes in-house as well as out sourced facilities.
- Fabrication Related Machinery
- Tool Room Related Machinery
- Measuring Equipment’s and Tools
- TIG, MIG and Arc Welding Facilities,
CNC Flame Cutting Machine 14mtrs L x 2.5 mtrs W x 100 mm thick - Amada 100 Tons CNC Bending machine 3.1 mtrs length
- Hindustan Hydraulics 110 Tons CNC
- Bending Machine 3.2 mtrs length
- Salvagnini Optical Fibre Laser
- Cutting Machine – 3KW Head Capacity – 1.5 mtrs W x 3 mtrs L x 20mm thick 2 NOS.
- Powder coating with liquid painting and pretreatment with Shot blasting process.
- HSG Optical fibre laser Cutting Machine – 6KW Head Capacity – 1.5 mtrs W x 3 mtrs L x 20mm thick 1 NOS.
AERO-ENGINE TEST BEDS
Our specialization is in the Manufacture of Aero-Engine Test Beds and we have manufactured some very complex systems for Aero-Engine Test Beds, including:
- Aero-Engine Thrust Stand, with Flexure Plates for Thrust Measurement
- Aero-Acoustically designed Air-Intake Splitters
- Noise Attenuated Aero-Engine
- Exhaust De-Tuners
- Sound Proof Doors
- Aero-Acoustic Test Cell Wall Paneling
- Aviation Turbine Fuel Storage Tanks including Fuel Lines and Controls
- Aero Engine Transportation Trolleys
- All supporting Ground Handling systems
AERO-ENGINE TEST RIGS FOR COMPONENT LEVEL TESTS
We have also set up complete Test Rigs for Aero-Engines components testing, some of which are mentioned here. Few of these Test Rigs are including Design, FMEA, Manufacture, Integration, Testing and Commissioning.
- Cyclic Spin Test Rig for Hi-speed Aero-Engine Turbine Rotor Balancing ( up to 40,000 RPM ).
- Aero-Engine Compressor Bleed Air Extraction Facility with Measurement and Controls
- Secondary Power System Integration Test Rigs
- Torsion Test Rig for Testing of Aero-Engine shafts
OTHER TEST FACILITIES MANUFACTURED BY US:
Very Large Vacuum Chamber for High-Speed Balancing (8000 to 12000 RPM) of Turbine Rotors. Test Chamber size was 5.6 Meters in Dia. and over 9 Meters in Length, designed to generate a Vacuum of 1 millibar, for balancing of rotors weighing up to 30 Tons. Every weld was Helium leak tested. One end was a fixed door which was fabricated out of a plate 5 Meters in Length and 8 inch (200 mm) thick. Three plates of 8” (200 mm) thickness was welded together and finished. This door alone weighing over 28 Tons.
- Endurance Test Rig for Testing of Ball Joints for Rane Madras.
- Computerized Hydraulic Cylinder Test Rig for Wipro Fluid Power Division in Bangalore.
LIST OF MACHINERIES
SL NO | DESCRIPTION MACHINERY | OFMAKE | CAPACITY | YEAR OF MFG | QTY |
1. | Press brake | Team | 80 tons | 2005 | 1 no |
2. | Guillitone shear | Hindustan hydraulics | 8mm x 3 mtr | 2020 | 1 no |
3. | Mig welding machine | Essab | 400 Amps | 2006 | 15 nos |
4. | Mig welding machine | Migatronic | 250 Amps | 2005 | 15 nos |
5. | Mig welding machine | Essab | 600 amps | 2006 | 2 no |
6. | Arc welding Transformer | Jermex | 200 Amps | 2003 | 2 nos |
7. | Pillar drilling machine | CKP | 38 mm | 2004 | 1 no. |
8. | Pillar drilling machine | Local | 19 mm | 2003 | 1 no |
9. | Power Hack saw | Eifco | 200 mm | 2006 | 1 no |
10. | Centre lathe | Kirloskar | 300 by 1 mtr | 1 no | |
11. | Universal milling machine | BFW | 1.5 size | 1995 | 1 no. |
12. | Hand tools | Kulkarni | 8”,5”,4” | 2006 | 10 nos |
13. | Surface plate | Micro | 750 x 750 | 2003 | 1 no |
14. | Milling machine | BFW | 1 size | 1 no. | |
15. | Tapping machine | 6mm | 2002 | 1 no. | |
16. | Centre lathe | Gujrat | 500 mm centre | 2002 | 1 no. |
17. | Surface plate | Micro | 1mtrx1mtr | 2003 | 1 no. |
18. | Tig welding machine | Essab | 160 amps | 2004 | 1 no. |
19. | Magnet base drilling | Kulkarni | 25 mm | 2003 | 1 no. |
20. | CNC Flame cutting | MESSER | 14000×3600 | 2008 | 1 no |
21. | CNC Press break | AMADA | 100 Ton | 2012 | 1 no |
22. | CNC Press break | HINDUSTAN | 110 Ton | 2018 | 1 No |
23. | Optical Fiber Laser | SALVAGINI | 3KW | 2018 | 2 No |
24. | Sandblasting facility | MEC shot blasting | 50HP compressor | 2022 | 1 No |
25. | Powder coating facility | Wagner gun | 2022 | 3 No | |
26. | Curing oven 18 feet | Rahul enterprises | 2022 | 1 No | |
27. | Painting booth | Rahul enterprises | 2022 | 1 No |